Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution

Product Details
Customization: Available
After-sales Service: Yes
Warranty: 1yes
Diamond Member Since 2023

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  • Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
  • Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
  • Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
  • Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
  • Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
  • Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • More information
  • Company Profile
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Load Capacity
25T
Certification
CE, ISO/TS16949
Wheel Base
9000-10000mm
Tread
2240mm
Grade
Heavy Duty
Types of Suspension Systems
Tube Bundle Container
Shape
Flatbed
Axle Number
2-3
Tire Number
8-12
Self-dumping
Self-dumping
ABS Anti-lock Braking System
ABS Anti-lock Braking System
Material
Steel
Condition
New
Logo
Customized
Storage Medium
CNG, Compressed Hydrogen, Nitrogen, Helium
Pressure Level
Ultra High Pressure (P>100.0MPa)
Working Pressure
25MPa
Main Material
30crmolx
Working Temperature
-50~65
Transport Package
Containers. Bulk Ship. RO-RO
Specification
12192x2438x1400mm
Trademark
HUAYAN
Origin
China
HS Code
8716319000
Production Capacity
10000PCS/Year

Product Description

Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution

Product Description


The CNG substation integrated compressor consists of the main units such as the gas unloading column, gas filter, compressor, oil and gas cooling system, gas cylinder group, and gas dispenser, which are integrated into a rainproof and noise-reducing box through valve pipes. The compressor adopts a hydraulic reciprocating double-acting force structure design and is equipped with a piston position sensing system. The motor drives the hydraulic oil pump to supply oil, and the integrated reversing system allows the hydraulic oil to continuously push the piston to reciprocate to compress the natural gas. The compressor adopts a two-stage compression form, and the unit is cooled by water circulation and air cooling. The compressor uses a PLC control cabinet to fully automatically control the unit, which has the advantages of high automation, simple operation, safe and reliable operation, and convenient maintenance. The unit is skid-mounted and has achieved a completely unattended mode.

 

Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution


Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution

Product Parameters


                                    OTHER DATA CAN BE CUSTOMERIZED BY NEED. PLEASE CONTACT US
 
                                         https://jshuayan.en.made-in-china.com/contact-info.html
 
N Item Spec Qty
1 Explosion proof three-phase asynchronous motor
 
Rate Power:37kW
Rate Voltage:380V/230V 50Hz
Rate speed:1480 rpm
2sets
2 Compression System
 
Hydraulic pump Pressure:32MPa,Speed:1480r/min 2sets
compressing cylinder Inlet pressure:3-20MPa,
Outlet pressure:≤25MPa
2sets
Process pipe fittings inside the sled High quality products are used for pipeline joints, card sleeves, tees, and other components to ensure equipment quality 1 set
Process valves inside the sled DN15,DN6,Stainless steel material 1 set
Bottom sled, box body Skid mounted, easy to move 1 set
3 Compressor control system integrated control system   1 set
PLC control cabinet
 
Siemens S7-200Smart series PLC
Siemens Smart 700 series touch screen
OMRON switch power supply

 
1 set
Explosion proof box, hose   1 set
4 CNG unloading column Rate working pressure:20MPa,
Maximum working pressure:25MPa,
Flow range (0-70) kg/min
1set
5 CNG dispenser Three line dual gun gas dispenser,
Rate working pressure:20MPa,
Maximum working pressure:25MPa,
1set
6 CNG storage cylinders Working pressure 25MPa,Design pressure:27.5MPa,
Single bottle water capacity: 190L, total water capacity 5.7m ³
9000L
High medium ratio: 1:4
1set

2 CNG substation integrated equipment parameters
N Item Spec
1 Compression medium Natural gas
(Complies with the requirements of GB18047-2000 "Compressed Natural Gas for Vehicles" )
2 Compressor suction pressure 3-20MPa
3 Compressor discharge pressure ≤25MPa
4 Average displacement of compressor 1500Nm3/h
5 Compression stage Two stage compression
6 Layout structure Two vertical columns
7 Inlet temperature ≤40ºC
8 Outlet temperature ≤ Maximum ambient temperature+15 ºC
9 Cooling method Water circulation air cooling
10 Cooling medium Antifreeze
11 Drive medium 46 # anti-wear hydraulic oil
12 Drive mode Electric motor-driven hydraulic pump
13 Lubrication method Oil-free lubrication
14 control mode PLC+touch screen+soft starter
15 Installation type Skid mounted
16 Overall dimensions of the equipment (length x width x height) 11.7m×2.26m×2.32m
17 Compressor power ≤80kw


 
   

Detailed Photos

 
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Multi Support Parts


Emergency Valve, Pressure Gauge, discharge valve, thermometer, safety valve, manhole cover
 
Painting 

Surfaces Cleaned By Shot Blasting. One Epoxy Coating And Acrylic Finish Coating. Durable Against Rust, Support Longer Good Looking And Service Life.
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Automatic Welding 


Submerged Arc Automatic Welding Construction, Key Point Reinforces And Purposeful Welding Avoid Some Parts Easier Lose Welding According Experience 
Support Vehicle Longer Time Working Without Repairing.
 

More information


1. CNG compression system
3.1.1 Hydraulic system
The hydraulic system consists of an oil tank, an oil suction filter, an oil pump motor unit, a reversing valve unit, a hydraulic cylinder, an oil buffer tank, an oil cooler, an oil return filter and hydraulic pipelines. The main motor is connected to the oil pump through an elastic coupling. When the motor is running, it drives the oil pump to run, so that the hydraulic oil is pressurized to provide power for the operation of the compression cylinder; the hydraulic oil is controlled by the reversing control system and flows into one side of the hydraulic cylinder in turn to push the piston to run to compress the gas. The hydraulic oil on the other side of the hydraulic cylinder enters the hydraulic oil radiator for cooling through the reversing control system. The cooled hydraulic oil returns to the oil tank through the return oil filter, completing a hydraulic oil circuit cycle. Since the compressor is controlled by the hydraulic system, the operation of the motor and the operation of the piston in the cylinder are relatively isolated, so there is no need to empty the high-pressure gas in the compressor cylinder when the motor is started. It can be started at any time, saving energy and improving the working efficiency of the compressor.


   
8-tube bundle container
Execution standard: ISO11120 Cylinder-design, structure, and test of seamless and reusable steel
tube with a capacity between 150 L to 3000 L . ISO 668 Classification, dimensions, and ratings of
series 1 container

Tube
Bundle
Container
Item Data

Cylinder
Item Data
Type HYJ08-2450-CNG-25 Working pressure 25MPa
Container quality 24240 Kg Working temperature -50~65ºC
Filling quality 4410Kg Main material 30CrMoLX
Rated weight 28650Kg cylinder QTY 8
Major risk category 2.1 Total volume 19.6M3
UN code 1049 Pressure for water pressure test 37.5MPa
Filling medium CNG Dimension(mm) 559x11570
Gas tightness test pressure 25MPa Design temperature 65ºC
Pipeline water pressure test pressure 37.5MPa Medium property Explosive
Filling  amount 6174Nm3
Bursting discs
Burst pressure 37.5MPa
Dimension (mm) 12192x2438x1400
Transporting Highway combined transport Bursting disc device discharge aperture
≥20
Design service life Fifteen years
 

Company Profile

Our factory has a professional technical team and advanced welding technology. Owing to the advanced technology, we have dedicated factory units and professional technicians responsible for the whole manufacturing process. Having more than 20 years of experience, we guarantee the highest quality by having control and supervision over every single detail.
Advantage
1. Large filling capacity, lightweight, cost-effective;
2. High safety: the bottle material is good plastic toughness, uniform force, and reasonable stress distribution;
3. Good fatigue resistance: the use of finite element fatigue analysis and design, to ensure the good fatigue resistance of the equipment;
4. Both ends of the bottle body are provided with a safety discharge device. In case of abnormal working conditions such as

overpressure and fire, the safety discharge device will work automatically to ensure the safety of property and personnel.


Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution

Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
 

Packaging & Shipping

 

Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution
Compressed Natural Gas (CNG) Daughter Station for Reliable Energy Storage and Distribution

 

FAQ

1. What are the main components of a CNG long tube trailer?
1. Trailer,                               
2. framework,
3. large-cubage seamless steel cylinders,
4. for safety cabin,
5. back operation cabin.

2. What products can you provide
We specialize in producing LPG cylinders, LNG cylinders, Cryogenic Liquid Storage tanks (LO2, LN2, LAr, LCO2, and LNG), etc. Any interests you can feel to contact us for details. Thanks.                                    

3. May I have the best price from you?
Sure. We are always on the way to promoting our competitiveness in product price and service.

4. Do you provide a one-stop service so I can save my time and labor?
You will own a professional team in China by cooperating with HUAYAN
 

5. What's The Time For Delivery & Arrival?
If the Standard Model We Have In Stock Can Ship It Out Within 10 -15 days After Payment.
If It Customizes, Ordinary Cases In 15-20 days Can Be Finished For Shipment.

                                                       

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